Process & timescales

What happens during a consumer unit replacement (step by step)?

The full sequence, from isolation through to your Electrical Installation Certificate.

The short answer

A consumer unit replacement follows a defined sequence: the incoming supply is isolated, the old board is removed, the new consumer unit is fitted and wired, the circuits are tested, and the Electrical Installation Certificate (EIC) is issued. The job normally takes around 4–8 hours with the power off for most of that time. The step that most often extends the day is testing: if a circuit fails, the fault must be traced and corrected before that circuit can be connected to the new board and certified. A registered electrician handles the entire sequence, including the Part P notification.

Understanding what actually happens during a consumer unit replacement helps you plan for the day — particularly the period without power and the possibility that testing might uncover something in the existing wiring.

The day in brief

Step 1 — Preparation and isolation

Before any work on the board, the registered electrician isolates the supply. The main switch on the existing board is switched off, and the supply into the board is made safe. It is important to understand that the incoming cables from the electricity meter to the board remain live throughout — only the distribution network operator (DNO) can de-energise these. A competent electrician works safely around this live section using appropriate insulation and protection.

At this stage the electrician will also carry out an initial assessment of the existing installation: checking the cable arrangement, identifying each circuit, noting the existing protective devices, and looking for any immediately obvious defects before work begins. Any questions about the scope of work and how unexpected faults would be handled should be asked at this point if not agreed in advance.

Step 2 — Removing the old board

With the supply safely isolated, the old consumer unit is removed. This involves:

The old unit is retained until the end of the job in case any wiring details need to be confirmed from the original arrangement.

Step 3 — Fitting and wiring the new consumer unit

The new consumer unit — a metal-enclosured unit meeting the 18th Edition requirements of BS 7671 — is fixed to the wall. The main switch (isolator) is fitted first, then the busbars and the individual protective devices (MCBs, RCDs or RCBOs as specified). Each circuit's conductors are then connected:

Connections are made to the correct torque settings, as specified by the device manufacturer and required by BS 7671. A loose connection is a potential source of heat and fire; correct torquing is a non-negotiable step. If a surge protection device (SPD) is being fitted, it is installed and connected to the busbar at this stage.

Once wired, the board is visually inspected before testing begins.

On metal enclosures: since the 18th Edition of BS 7671, consumer units in domestic premises must have a non-combustible (typically metal) enclosure. Older plastic boards, while not necessarily dangerous in themselves, do not meet this requirement for new installations.

Step 4 — Testing

Testing is the step that takes the most time and is the most consequential for whether the job stays within its original scope. With the new board wired, the electrician carries out a series of tests on each circuit before it is energised:

If any circuit fails, the electrician traces and corrects the fault before retesting. Only circuits that pass can be recorded on the EIC. This is the stage where older wiring sometimes produces surprises — degraded insulation, a poor connection made years ago, or an incorrect polarity that was never caught by the old board.

TestWhat it checksWhy it matters
Continuity of protective conductorsEarth path is intactEnsures fault current can flow safely to earth
Insulation resistanceCable insulation is soundDetects degraded or damaged cables
PolarityLive, neutral, earth are correct throughoutPrevents live connections at switches or sockets
Earth fault loop impedanceFault path resistanceConfirms protective devices operate in time
RCD trip timesRCD disconnects within required timeVerifies shock protection is effective

Standard tests carried out during a consumer unit replacement to BS 7671 18th Edition.

Step 5 — Certification and Part P notification

Once all circuits have passed their tests, the electrician completes the documentation:

The job is complete when you have both documents. If you receive an EIC but no Building Regulations certificate within a reasonable period, follow up with the electrician or the scheme directly.

Frequently asked questions

How long will I be without power during a consumer unit replacement?

For most of the day — typically 4–8 hours for a straightforward job. The supply is isolated while the old board is removed, the new one fitted and wired, and the circuits tested. It is restored once testing is complete.

What happens if the electrician finds a fault in my wiring?

Any circuit that fails its tests cannot be connected to the new board and certified until the fault is corrected. Minor faults are often fixed on the day; significant wiring defects may require a second visit and a separate repair quote. It is worth discussing upfront how your electrician handles this.

What documents should I receive after a consumer unit replacement?

Two: an Electrical Installation Certificate (EIC) recording the technical details and test results to BS 7671, and a Building Regulations compliance certificate confirming the Part P notification. Both are required for this type of notifiable work. Keep them with your property documents for when you sell.

Sources & further reading

Figures on this page are typical UK ranges drawn from published sources and depend on your specific property and installation. They are guidance, not a quotation.